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Based on the method of numerical simulation, the diameter of steel billet, entrance half angle of concave die and the dimension of spline were analyzed for the forming force on the spline processing with the help of a rigid-plasticity finite element software Deform 3D.

借助刚塑性有限元软件Deform-3D,采用数值模拟的方法分析了矩形花键轴冷挤压过程中,坯料直径、凹模入模半角及键齿尺寸对花键成形力的影响。

Pitch is a combination number of a one-to-two ratio indicating the spline proporti******; the upper or first number is the diametral pitch, the lower or second number is the stub pitch and denotes, as that fractional part of an inch, the basic radial length of engagement, both above and below the pitch circle.

径节分数:径节分数是由两个数组成的一个比率,它表示的是花键的比例;设这个比率为A/B,则在这个分数中第一个数A表示的是花键的径节,第二个数B表示的是残余径节,径节表示的是在节圆上方的键齿在半径方向上的结合长度,残余径节表示的是在节圆下方的键齿在半径方向上的结合长度。

Stub Pitch is a number used to denote the radial distance from the pitch circle to the major circle of the external spline and from the pitch circle to the minor circleof the internal spline.

残余径节:残余径节是一个数,它用于表示节圆与外花键的大圆或内花键的小圆之间的半径差。

The guide pulley installs on the free wheel work, the freewheeling in place spline aperture fixes after the guide pulley fixed drive pipe on the shell, worm gear through wheel hub colored key hole and driven wheel connection.

导轮装在自由轮机构上,自由轮内座花键孔径经导轮固定套管固定在壳体上,蜗轮通过轮毂的花键孔与从动轮连接。

Main applicability: Welding of the miamond knife head, the carbide alloy saw bit , machine work use carbide alloy cutter welding, if the cutting tool welding such as miamond cutter , drilling tool , lathe tool , shaper tool , milling cutter , broach; Standard piece , hot bolt rammer, if high-strength bolt , nut etc.; Hardware implement , handwork implement heat treatment, if tongs , spanner , whorl utensil , hammer , axe; The accessory high frequency quenching sells the various automobile accessory , motorcycle at reduced prices, such as: Crank shaft , connecting rod , wrist pin , crank pin , sprocket , axial cam , air valve , various rocker arm , rockshaft; Within speed change box, the various gear wheel , castellated shaft , biography prop up high frequency quenching treatment such as half axes , various small axis , various shift fork; The part heat treatment , the high frequency quenching that the gear wheel , sprocket , various axis , castellated shaft , pin wait for if various handle metal; Mssingle of face slide way quenching sells machine tool industry machine at reduced prices waiting.

主要适用范围:金刚石刀头的焊接,硬质合金锯片、机械加工用硬质合金刀具的焊接,如金刚石刀具、钻具、车刀、刨刀、铣刀、铰刀等刃具的焊接;标准件、螺栓的热镦,如高强度螺栓、螺帽等;五金工具、手工工具的热处理,如钳子、扳手、旋具、锤子、斧头;各种汽车配件、摩托车配件的高频淬火处理,如:曲轴、连杆、活塞销、曲柄销、链轮、凸轮轴、气门、各种摇臂、摇臂轴;变速箱内各种齿轮、花键轴、传支半轴、各种小轴、各种拨叉等高频淬火的处理;金属零件的热处理,如各种齿轮、链轮、各种轴、花键轴、销等的高频淬火处理;机床行业的机床床面导轨的淬火处理等。

And the polar angle and the polar radius was represented into AutoCAD polar coordinate, the involute was drawn through the spline linear tool. And then, a section of the involute was intercepted with the diameters of the point circle and the root circle, used it as the tooth face of the spline. The involute tooth thickness was drawn using the diameter of the divided circle and the tooth-form was drawn through rotating, mirroring image and cutting.

根据DIN 3960渐开线花键的坐标值,用EXCEL函数功能计算出不同压力角下渐开线的极角和极半径,表示成AutoCAD极坐标并通过样条线工具绘制出渐开线,再用齿顶圆和齿根圆直径截取一段渐开线作为为花键齿面,并用分度圆直径绘制出渐开线齿剖面,经镜像和裁剪便可绘制出渐开线齿形。

It is the outside circle of the external spline or the root circle of the internal spline.

它是外花键的外圆,和内花键的齿根圆。

It is the root circle of the external spline or the inside circle of the internal spline.

它是外花键的齿根圆,和内花键的内圆。

This paper analyze the principle of the joggling in the cold rolling process for involute spline manufacturing and establishes the CAD model of the roller based on the principle of equal pitch helicoids.

也有依据成形原理,根据理论渐开线花键廓形推导出与该花键廓形完全吻合的滚轧轮廓形[4,5]。

The high-precision sixteen keys spline broach was developed and further improvement was made,too.

被加工工件——滑动叉,是薄壁件,规格小、花键长度长、容易产生变形,键宽公差要求严格,在设计上、加工上难度非常大,因此设计了高精度十六键花键拉刀,并进一步改进。

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