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In the end, the extractive distillation method was applied to separate and purify the binary azeotrope mixture, methanol-dimethyl carbonate. The isoamyl acetate was used as extractant and the two tower system was introduced to continuous extractive distillation operation. The results show a better separation effect.

最后采用萃取精馏的方法,对甲醇-碳酸二甲酯的二元共沸混合物进行了分离提纯研究,以毒性较低的乙酸异戊酯为萃取剂,采用两塔连续萃取精馏操作,结果表明,分离效果比较理想。

UNIFAC method was applied to the mathematical simulation of methanol distillation to calculate the equilibrium data of five component systems which include methanol, water, decane, isobutanol and ethanol.

将UNIFAC法应用于甲醇精馏过程数学模拟,计算甲醇-水-癸烷-异丁醇-乙醇五组分体系的汽液平衡数据,从理论上成功地解释了在甲醇精馏过程中加水萃取精馏的原理。

The following points are emphasized:The operation models of adiabatic and diabatic distillation have been set up and the operation block, thermodynamics model and mathematical model in the simulation have been determined as well;(2)Based on the simulation and exergy analysis with Aspen Plus program, shortcut distillation design—DSTWU model and rigorous distillation design—RADFRAC model, the author has determined the heat duty, exergy losses and the distribution of exergy losses along the adiabatic column, which will help the simulation and optimization of the diabatic distillation;(3)Diabatic distillation under various operation conditions has been simulated by using energy balance method and exergy analysis;(4)How the different mixture and the various degree of separation, number of trays and feed location influence exergy saving in diabatic distillation have also been discussed;(5)On the basis of the total exergy losses along the column, different schema of the heat transfer distribution along the column have been compared and analyzed;they can be classified in three categories: heat duty equipartition approach, empirical approach, separation degree matching approach. In conclusion, different heat transfer distribution along the column will have effect on total exergy losses. In particular, most satisfactory results have been obtained by using separation degree matching approach. In order to diminish the exergy losses, heat transfer distribution should meet the needs of the request of separation degree.And on this premise, the author makes his suggestion in increasing the proportion of heat supplied to the tray with minimum exergy losses and decreasing the proportion of heat supplied to the tray with the maximum exergy losses.

本文对透热精馏过程进行了模拟并对其节能效果的影响因素做了较为全面的分析和深入的研究,主要研究内容如下:(1)建立了常规精馏和透热精馏过程的模拟操作模块、热力学模型以及数学模型;(2)利用化工模拟软件Aspen Plus并分别采用DSTWU简捷模型和RADFRAC严格计算模型对常规精馏进行模拟计算和有效能分析,确定常规精馏塔的公用工程热负荷、有效能损失及有效能损失在塔内的分布,为透热精馏的模拟和优化提供数据参考;(3)对不同物系在不同分离度条件下进行透热精馏的模拟,分别采用能量衡算法和有效能分析法进行计算和分析;(4)探讨了各种因素如物系的选择、不同分离度、塔板数、进料位置对透热精馏节能效果的影响;(5)以全塔总有效能损失为比较基准,对热量在塔内的三种分布方案即热负荷平均分配法、经验法和分离度匹配法进行了对比分析并得出结论:塔内热量的不同分布方案对于全塔总有效能损失会产生影响,其中以分离度匹配法的节能效果最为理想,为减少有效能的损失,应使塔内的热量分布满足各塔板的分离度要求,并在此前提下,尽量减小有效能损失大的塔板的热负荷和增加有效能损失小的塔板的热负荷。

Ethanolamine series are easy to be separated by distillation technology because of their high boiling point difference. According to this feature, an optimized distillation process with recycling streams and sidedraws was presented in this study.

不同乙醇胺产品之间的沸点差较大,从精馏的角度来说易于分离,利用这一特点,本文开发出了带循环物流、侧线出料的精馏系统新流程。

The unit of 1000t/a methylal synthesis by fluidized catalytic distillation was designed according to the results of equilibrium stage simulation, together with the consideration of the existence of plate efficiency and utilization ratio of catalyst.

在模拟过程中,探讨了塔板数、空时、回流比等对催化精馏效果的影响,分析了各因素对催化精馏的耦合影响关系,得到了较适宜的理论塔板数、空时和回流比,为本体系的工业性试验用催化精馏塔设计提供了依据。

The new model is the same as that of traditional distillation process in expression style, and it is solved by an algorithm which combines the relaxation method with the modified Newton Raphson method.

引入变换变量的概念,将发生平衡反应的反应精馏过程模型变换为普通精馏过程模型,减少了迭代变量,避免了反应量的计算,并易于采用普通精馏的计算方法。

The invention relates to a dynamic matrix control system of high-purity distillation, which comprises distillation tower, intelligent checker, DCS system, superior host, and on-site bus, while they are connected. The control system uses tower product group as the object variable, and the reflux ratio and reboil ratio as control variable; the superior receives history temperature and pressure data from the DCS real-time database, via the predict control and dynamic matrix controller, to obtain the output values of present controller as reflux ratio and reboil ratio, then feedback said two values to DCS system, to function the distillation object. The invention can confirm the high-purity stable operation, with better dynamical control.

本发明公开了一种高纯精馏的动态矩阵控制系统和方法;系统包括:精馏塔、智能检测仪表、DCS系统、上位机和现场总线;所述精馏塔、智能检测仪表、DCS系统和上位机通过现场总线依次相连,实现信息流的上传和下达;本发明所涉及的控制系统采用塔双端产品组分为被控变量,回流比和再沸比为对应的控制变量;上位机从DCS实时数据库中获得历史的温度、压力等数据,通过推断控制环节和动态矩阵控制器环节,得到当前控制器的输出值-回流比和再沸比,再把控制器输出值返回给DCS系统,实现了对高纯精馏过程的双端产品高纯控制,对双端组分的高纯度平稳操作,具有很好的动态品质和控制效果。

Then in another tower, of which the height was 1.6m and the inner diameter was 20mm, the pentanol mixture was exactly rectified. The influence factors on separation effect, for example, the material concentration, evaporation velocity, circumfluence rate.etc, were studied and a set of separation system about salt-out -exactitude rectify was upbuilt. The result showed: when the material concentration was 60%, we got our product, 2-methyl-1-butanol, with the concentration over 99% and the top quality recovery over 82.7% which would increase as the material concentration did.

在高1.6m,内径为20rnm的精馏塔内,对戊醇混合物进行精密精馏,研究了原料浓度、蒸发速率、回流比等因素对分离效果的影响,建立了一套盐析-精密精馏的分离体系,结果表明:原料中2-甲基-1-丁醇浓度60%时,得到的2-甲基-1-丁醇产品浓度在99%以上,最高收率达82.7%以上,且随着原料浓度的增加而进一步增大。

Currently the batch process of chlorination and rectification is mainly applied in the production of benzyl chloride. A few continuous processes of chlorination and still rectification have been found.

工业上氯化苄生产大多采用歇釜式氯化、间歇精馏的方式,少数采用连续釜式氯化、连续精馏的方式。

Conventional and new modes of batch distillation were studied to reduce energy cost in the separation of aqueous isopropanol.

针对间歇恒沸精馏法从异丙醇水溶液中回收异丙醇能耗高的问题,研究了传统和新型操作方式对二元、三元间歇恒沸精馏的影响。

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