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The investigation in surface lineal defect of rod are carried on by means of metallograph,grinding test as well as deformation test during roughing roll.

通过对试样进行金相分析,对铸坯表面修磨试验结果分析及对连铸坯在高线粗轧第1道和第2道轧制的受力和变形的分析,发现盘条表面的一种特殊的线状缺陷形成的原因是连铸坯存在边内裂和皮下气泡,粗轧机组(特别是第1和第2架)孔型设计不合理,也促进这种线状缺陷的形成。

Secondly, aiming at the difficulty of information sharing between reheating furnace and roughing mill which is brought by the separate control of the two facilities, and the problems of exceeding energy consumption and low security of rolling process given by the difficulty to adjust the heating process of slab dynamically, this paper presents a comprehensive optimizing control strategy of reheating furnace based on the rolling information feedback. In the presented strategy, fuzzy control and neural network are used to feed roll force and slab temperature of therolling process back to reheating furnace and the concrete furnace temperature setting compensation value can be worked out. So that the heating process of slab can be adjusted dynamically according to the heating quality of the slab, and energy consumption can be reduced, the rolling security can be ensured as well.

其次,针对目前加热炉和粗轧机的分离控制带来的生产信息难以共享、钢坯的加热过程难以动态调整而造成的能耗浪费过大、粗轧机轧制安全难以保障等问题,提出了基于轧制信息反馈的加热炉综合优化控制策略,利用模糊控制和神经网络的方法,将粗轧机一侧的能够反映钢坯加热质量好坏的生产信息,如粗轧机的轧制力、钢坯的温度等,反馈到加热炉一侧并计算出炉温设定值的补偿量,从而能够根据钢坯的加热状况动态地调整后续钢坯的加热过程,减少了能耗浪费,保障了轧制安全。

The heating process and rolling process of slab are very important procedures in hot rolling production line. Reheating furnace should heat the slab to the temperature distribution that is needed by the rolling technology of roughing mill, and roughing mill should roll the slab into the product with the desired dimension. Reheating furnace and roughing mill are two main energy-consuming facilities in hot rolling production line.

钢坯的加热过程和轧制过程是热轧生产线上非常重要的两个生产环节,加热炉需要将钢坯加热到满足粗轧机轧制工艺要求的温度分布,粗轧机则需要根据生产要求将加热好的钢坯轧制成指定规格的产品,这两者是热轧生产线上的主要耗能设备。

It is suggested that this defect is originated from the internal crack and the subcutaneous bubble s of billet,as well as unreasonable pass design of roughing mill.

通过对试样进行金相分析,对铸坯表面修磨试验结果分析及对连铸坯在高线粗轧第1道和第2道轧制的受力和变形的分析,发现盘条表面的一种特殊的线状缺陷形成的原因是连铸坯存在边内裂和皮下气泡,粗轧机组(特别是第1和第2架)孔型设计不合理,也促进这种线状缺陷的形成。

In order to solve these problems, a new integrated optimizing control strategy based on production is presented, which forms a closed loop between reheating furnace and roughing mill, making the production of reheating furnace meet the requirement of roughing mill.

针对这些问题,提出了基于生产目标的热轧过程集成优化控制策略,将加热炉和粗轧机组成一个有机的闭环系统,使加热炉的生产能够满足粗轧机轧制生产的需要,通过对热轧过程的建模和优化,达到节能降耗、保障轧制生产安全、优化生产过程的目的。

In order to solve these problems, a new integrated optimizing control strategy based on production is presented, which forms a closed loop between reheating furnace and roughing mill, making the production of reheating furnace meet the requirement of roughing mill. In this way, energy consumption can be reduced, the production process can be optimized, and the production security of rolling process can be quaranted at the same time.

针对这些问题,提出了基于生产目标的热轧过程集成优化控制策略,将加热炉和粗轧机组成一个有机的闭环系统,使加热炉的生产能够满足粗轧机轧制生产的需要,通过对热轧过程的建模和优化,达到节能降耗、保障轧制生产安全、优化生产过程的目的。

In hot rolling process, reheating furnace and roughing mill are controlled separately in general, and as a subsequent equipment of reheating furnace, roughing mill can not feed useful rolling information back to reheating furnace in time, so that reheating furnace can not heat slabs according to the requirement of roughing mill.

在热轧过程中,加热炉和粗轧机基本上是各自独立控制的,粗轧机作为加热炉的后续设备不能及时地把轧制信息反馈给加热炉,因而导致加热炉不能按照粗轧机的生产要求去完成钢坯的加热过程。

The distribution of thickness rolled and profile are simulated by considering roll system elastic deformation theory, distributions of tension stresses theory and roll thermal crown theory during rolling of wide strip and high speed aluminum foil roughing mill the rolling technology and thermochemistry parameters are tested, etc, the paper verifies above theories.

采用差分法模拟了具有分段冷却装置的宽幅高速铝箔粗轧机轧辊的温度场及热凸度分布。对轧辊热形为特性进行了全面的研究。首次考虑铝箔轧制的辊系弹性变形理论。张应力分布理论及轧辊热变形理论模拟了宽幅高速铝箔粗轧机的轧后断面形状及板形。

Aluminium foil ; roughing foil mill ; finishing foil mill ; fin stock ; pack aging foil ; production

铝箔;铝箔轧机;粗轧机;中轧机;精轧机;空调箔;产量

Hot-rolled seamless tube rolling with the beginning of continuous casting slab or slabs as raw material, after reheating furnace heating, high-pressure water descaling entered the rough mill, roughing cut is expected by the head, tail, re-entering the finishing mill, the implementation of the computer controlled rolling, and finally after rolling through the laminar cooling and coiling machines Coiling, becoming straight hair volume.

热轧无缝管用连铸板坯或初轧板坯作原料,经步进式加热炉加热,高压水除鳞后进入粗轧机,粗轧料经切头、尾、再进入精轧机,实施计算机控制轧制,终轧后即经过层流冷却和卷取机卷取、成为直发卷。

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