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At last the mould was designed by the antitype of some kind of notepad. The study of the technology parameters such as drawing temperature , drawing speed , block holder pressure , lubricate condition showed that when the mould clearance was 1.6mm, drawing temperature was 220~280℃, the block holder clearance was 1.16, the block holder pressure was 2 ton we can formed a qualified notepad shell of the fillet radius of 2.4mm.

最后,以某型号笔记本电脑外壳为原型,自行设计、加工了笔记本电脑外壳热拉深模具,对其拉深温度、拉深速度、压边力、润滑条件等拉深工艺参数研究表明,当模具间隙为1.6mm,拉深温度为220~280℃,压边间隙为1.16,采用石墨+机油润滑时,可获得最小圆角半径为2.4mm的笔记本电脑外壳拉深件,所得拉深件贴模性良好、回弹小,达到了设计要求。

Elaborated the punching components formation principle, the basic dies structure and the rate process and the principle of design; and designed some conventional punching die:the die for big diameter three direction pipe which solved the problom of traditional machining,the drawing and punching compound die with float punch-matrix,the drawing and cutting compound dies with unaltered press,the compound die for the back bowl of the noise keeper,the design of the compound die which could produce two workpieces in one punching,the bending die for the ring shape part ,the bending die which used the gemel ,automate loading die for cutting, the drawing,punching and burring compound dies with sliding automated loading,the punching die for the long pipe with two row of hole,the drawing die for the square box shape workpiece and the burring die for the box shape workpiece.

本文对冷冲压技术的分类、特点及发展方向作了简略概述;论述了冲压零件的形成原理、基本模具结构与运动过程及其设计原理;对典型的冲压件模具进行了设计:大直径三通管冲压复合模设计解决了大直径三通管的加工难题、带有浮动凸凹模的拉伸冲孔复合模设计、适力压边式落料拉伸切边复合模设计、消音器后补碗落料、拉深、冲孔、翻边复合模设计、一模两件落料拉伸冲孔翻边复合模设计、环形弯曲件的模具设计、铰链卷圆成形工艺及模具设计、半自动送料切角装置设计、滑板式送料拉深、冲孔、翻边模设计实现自动送料、长管多孔冲模设计、带凸缘台阶方盒形零件拉深模和盒形件侧壁小孔翻孔模。

Elaborated the punching components formation principle, the basic dies structure and the rate process and the principle of design; and designed some conventional punching die:the die for big diameter three direction pipe which solved the problom of traditional machining,the drawing and punching compound die with float punch-matrix,代写医学论文,the drawing and cutting compound dies with unaltered press,the compound die for the back bowl of the noise keeper,the design of the compound die which could produce two workpieces in one punching,the bending die for the ring shape part ,the bending die which used the gemel ,automate loading die for cutting, the drawing,punching and burring compound dies with sliding automated loading,the punching die for the long pipe with two row of hole,the drawing die for the square box shape workpiece and the burring die for the box shape workpiece.

本文对冷冲压技术的分类、特点及发展方向作了简略概述;论述了冲压零件的形成原理、基本模具结构与运动过程及其设计原理;对典型的冲压件模具入行了设计:大直径三通管冲压复合模设计盖世了大直径三通管的加工难题、带有浮动凸凹模的拉伸冲孔复合模设计、适力压边式落料拉伸切边复合模设计、消音器后补碗落料、拉深、冲孔、翻边复合模设计、一模两件落料拉伸冲孔翻边复合模设计、环形弯曲件的模具设计、铰链卷圆成形工艺及模具设计、半自动送料切角装置设计、滑板式送料拉深、冲孔、翻边模设计实现自动送料、长管多孔冲模设计、带凸缘台阶方盒形零件拉深模和盒形件侧壁小孔翻孔模。

The pattern of camber die-drawing are optimized. The physical innate character of drawing with camber die is analyzed thoroughly. For the first time, the periodical relation between the limit drawing coefficient and the large longitudinal stress in dangerous section is established. Furthermore, the rationale to judge limit deforming degree is developed. Then, the limit drawing coefficient of drawing with camber die is proposed. Based on the criterion that the large stress in flange is smaller than that of limit value, the formula of drawing with camber die without wrinkles is deduced.

对拉深凹模的型式进行了优化;深入地分析了曲面凹模拉深成形的物理本质,首次定量地确定了极限拉深系数与危险断面最大径向应力的关系,提出了判断极限变形程度的依据,分析了极限承载能力,建立了曲面凹模拉深的极限拉深系数的表达式;以凸缘切向最大压应力小于凸缘切向压应力临界值为准则,推导出了曲面凹模拉深不起皱的理论表达式。

According to a survey of HDD development and its current situation at home, a new kind of equipment for hydrodynamic deep drawing has been developed, which was constructed on the basis of a conventional single-action press with general hydrodynamic deep drawing die sets.

在对充液拉深技术的发展和国内具体情况调查的基础上,研制了基于通用单动液压机的通用充液拉深模架型式的充液拉深装备,整个装备由模架、液压控制系统和计算机自动控制系统等三部分组成,实现了充液拉深成形过程的液室压力和压边力的实时控制。

Elaborated the punching components formation principle, the basic dies structure and the rate process and the principle of design; and designed some conventional punching die:the die for big diameter three direction pipe which solved the problom of traditional machining,the drawing and punching compound die with float punch-matrix,代写医学论文,the drawing and cutting compound dies with unaltered press,the compound die for the back bowl of the noise keeper,the design of the compound die which could produce two workpieces in one punching,the bending die for the ring shape part ,the bending die which used the gemel ,automate loading die for cutting, the drawing,punching and burring compound dies with sliding automated loading,the punching die for the long pipe with two row of hole,the drawing die for the square box shape workpiece and the burring die for the box shape workpiece.

本文对冷冲压技术的分类、特点及发展方向作了简略概述;论述了冲压零件的形成原理、基本模具结构与运动过程及其设计原理;对典型的冲压件模具进行了设计:大直径三通管冲压复合模设计盖世了大直径三通管的加工困难的问题、带有浮动凸凹模的拉伸冲孔复合模设计、适力压边式落料拉伸切边复合模设计、消音器后补碗落料、拉深、冲孔、翻边复合模设计、一模两件落料拉伸冲孔翻边复合模设计、环形弯曲件的模具设计、铰链卷圆成形工艺及模具设计、半自动送料切角装置设计、滑板式送料拉深、冲孔、翻边模设计实现自动送料、长管多孔冲模设计、带凸缘台阶方盒形零件拉深模和盒形件侧壁小孔翻孔模。

Elaborated the punching components formation principle, the basic dies structure and the rate process and the principle of design; and designed some conventional punching die:the die for big diameter three direction pipe which solved the problom of traditional machining,the drawing and punching compound die with float punch-matrix,the drawing and cutting compound dies with unaltered press,the compound die for the back bowl of the noise keeper,the design of the compound die which could produce two workpieces in one punching,the bending die for the ring shape part ,the bending die which used the gemel ,automate loading die for cutting, the drawing,punching and burring compound dies with sliding automated loading,the punching die for the long pipe with two row of hole,the drawing die for the square box shape workpiece and the burring die for the box shape workpiece.

本文对冷冲压技术的分类、特点及发展方向作了简略概述;论述砬冲压零件的形成原理、基本模具结构与运动过程及其设计原理;对典型的冲压件模具进好的了设计:大直径三通管冲压复合模设计盖世了大直径三通管的加工难题、带有浮动凸凹模的拉伸冲孔复合模设计、适力压边式落料拉伸切边复合模设计、消音器后补碗落料、拉深、冲孔、翻边复合模设计、一模两件落料拉伸冲孔翻边复合模设计、环形弯曲件的模具设计、铰链卷圆成形工艺及模具设计、半自动送料切角装置设计、滑板式送料拉深、冲孔、翻边模设计实现自动送料、长管多孔冲模设计、带凸缘台阶方盒形零件拉深模与盒形件侧壁小孔翻孔模。

On the basis of introducing principle and typical equipments of hydro-forming deep drawing, the HDD has been divided into five typical kinds as follows: hydro-forming deep drawing without punch, deep drawing with fluid assisted blank-holder, deep drawing with hydraulic counter pressure, hydro-mechanical deep drawing, and internal high-pressure deep drawing.

在阐述板料液压拉深方法原理和分析国内外板料液压拉深典型装置的基础上,将板料液压拉深方法分为液压软凸模拉深、液压辅助压边拉深、对冲液压拉深、液压-机械拉深和内高压拉深等5种。

Tile cutting disks, deep drawing tools, plain bearings, sealing and sliding sealing rings, guide gibs, liners and bushings, shaft protective sleeves, rolls for cold rolling mills, tools for diecasting pulverized materials, cutting disks.

饰面花砖切削盘、深拉工具、滑动轴承、密封圈和滑动密封圈、导向槽、衬垫和轴套、曲柄轴套、冷压磨碎机轧辊、硬模铸造研磨材料的工具、刀盘。

Substantial for: drill, punch, tungsten steel cutter mold, stamping mold, deep drawing forming, watches shell, all kinds of knife, knife juice, stirring knives, razors, hair cutting knives, alloy knives, knife tablets, bearings, artificial joints, stamping die, gear, all kinds of precision steel parts, electronic components and automotive parts motorcycle piston ring and so on.

大量用于:钻头、冲头、钨钢刀具模具、冲压模、深拉成型、钟表外壳模具,各种餐刀、榨汁刀、搅拌刀、剃须刀、剪发刀、合金刀、刀粒,轴承、人造关节、冲压模具、齿轮、各种精密合金钢零配件,电子零件及汽车摩托车配件活塞环等。

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