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In the light of cost index and pollution degree, the characteristics of kinds of pulp are analyzed in detail, and the GP pulp which is low cost, high-yield, no-pollution is chosen as the material of tableware. Based on material element analyzed, shaping technology is designed, the to and for single plane shaping equipment which is high shaping quality, high production efficiency and is easy to automatize is chosen. All kinds of measure are taken to solve the problems which are inequality in the shaping process of GP pulp, and dosage which matches with GP pulp is chosen. Some ways of fixing shape and heat up are analyzed, the technology of saving energy of heat pressing to fix shape being composed of oil heat and only one fixed shape in the mold is applied, with which it is high production efficiency, low cost to fix shape effectively, which saves energy 30 percent. In order to make the production line meet with material of GP pulp, measure are taken to solve the problem of pulp adhered to netlike molding which can lead to carry material difficult, the structure of fully automatic equipment is renovated, the loaded beam is optimizationally designed to make equipment structure compactand improve location precision and products quality. According to technologic flow and actual characteristic, Omron PLC is chosen as the core of the control system, proximity switch as detect unit take the place of touch switch, software is designed reasonably according to time order figure, hardware is simplified, the reliability of system is advanced, the stability of system is assured to make production order. Intelligence neuron PID system is studied theoretically which is made up of both neuron with self-organizing and self-learning function and ordinary PID with the characteristic of the simple structure and high stability, which can automatically tune the parameter with the change of system parameter, remain perfect performance.

按成本指标和污染程度分析各浆料的特点,选择低成本、高得率、无污染的磨石机械浆为原料,在原料组分分析的基础上,设计成型工艺,选择成型质量好、生产率高、易实现自动化的往复式单板成型机,采取各种措施解决GP浆成型不均匀的问题及选择与机械浆相匹配的助剂;分析几种定型方式和加热方式,采用定型效果好、生产率高、成本低的油加热与模内一次性定型相结合的热压定型节能技术,节能30%;为了使生产线适应磨石机械浆原料,采取相应措施解决由于粘网造成物料转移困难,对全自动设备结构进行改进设计,着重对物料传送系统的关键部件——承载梁的进行优化设计,使设备更加紧凑合理,提高设备的定位精度和产品质量;根据生产线工艺流程和现场特点,选用OMRON CPM1A型PLC为主核心,接近开关作为检测元件,替代有触点开关,选用可编程终端代替常规面板按扭,并按照时序图科学合理地设计软件,有效地简化系统硬件构成,提高系统的可靠性,保证系统的稳定性,从而使生产更加通畅有序;从理论上探索将神经元应具有的自组织、自学习要求与PID控制结构简单、稳定性好的全自动纸浆模塑餐具生产线的研究特点结合起来,构成神经元自适应PID控制器,当参数的变化时,系统能自行参数整定,保持优良的工作性能指标,满足实际需求。

As the brittleness of low-k material,the traditional wire bonding parameter often lead to die pad crack or Au-AL matter bad;after used low-k material,die size,die pad opening and die pad pitch change to more little,wire change to lengther and density change to more higher,it\' s new challenge for molding and wire bonding;at the same time, low-k material also require to control the thermal stress in package.

由于低介电常数材料的脆性,传统的引线压焊参数设置将会导致焊盘碎裂以及金铝化合物不良;由于使用低介电常数材料后,芯片尺寸、压焊区域和压焊间距进一步减小,金线压焊长度和密度大大增加,这就为压焊和模塑提出了新的要求;同样由于低介电常数材料的应用,对封装体内部的热应力的控制也提出了更高的要求。

In the paper, the vacuum infusion molding process based on grooves was investigated by experiments, and the parameters of width, d e pth and spacing for flow grooves and spacing for supply grooves were optimized a ccording on the molding experiments and various factors that had influence on th e mold filling process were discussed.

真空注射成型工艺是一种新型的复合材料液体模塑成型工艺,对沟槽型真空注射成型工艺开展了实验研究,通过充模实验确定了引流槽的宽度、深度和槽间距及主槽的槽间距等工艺参数并进行了优化;对影响充模过程的各种因素进行了详细的讨论,并以夹芯面板的制作实例阐述了沟槽型真空注射成型的工艺过程。

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