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First, this article introduced 2 grade of rotary kiln principle of work and the equipment, to rolled the circle mechanics behavior to carry on the analysis, proposed - rolled the circle - under roller's rotary kiln overall modelling based on the tube body - kiln liner - big tooth ring, to rolled the circle - under roller's contact stress to carry on the finite element analysis the method, and obtained rolled the circle contact stress the size and the distribution rule, finally indicated that rolled the circle contact stress mainly to have two main peak values and the sudden change in one week, appeared is rolling the circle and the under roller contact area; Then, rolls the circle the stress to regard as is the principal stress unknown plane stress test, the use quite mature modern test technology, proposed rolls the circle stress test the principle and the plan, and to rolled the circle the stress to carry on the scene test, the stress which the scene test analysis result and the finite element analysis calculated has compared, had proven the whole method modelling's finite element analysis method's rationality and rolled the circle - under roller contact stress the result accuracy; Finally, uses ANSYS APDL the re-development technology, in view of 2 grades of rotary kilns, rolled the circle - under roller contact stress the overall finite element analytic method to carry on the re-development.

首先,本文介绍了2档回转窑工作原理和装置,对滚圈的力学行为进行了分析,提出了基于筒体-窑衬-大齿圈-滚圈-托轮的回转窑整体建模,对滚圈-托轮的接触应力进行有限元分析的方法,并得到了滚圈接触应力的大小和分布规律,结果表明滚圈接触应力在一周内主要存在两个主要的峰值和突变,都出现在滚圈与托轮接触区域;然后,把滚圈的受力看成是主应力未知的平面应力的测试,利用比较成熟的现代测试技术,提出了滚圈应力测试的原理和方案,并对滚圈的应力进行了现场测试,现场测试分析结果与有限元分析计算出的应力相比较,证明了整体法建模的有限元分析方法的合理性和滚圈-托轮接触应力的结果的正确性;最后,利用ANSYS的APDL的二次开发技术,针对2档回转窑,就滚圈-托轮接触应力的整体有限元分析法进行了二次开发。

Firstly, the paper introduced the working principle and device of the two-pass grate-rotary kiln and had an analysis method of mechanics of the tyre. We have put forward the finite element analysis of the contact stress of the tyre-roller based on the whole construction mode of shell-kiln liner-large gear-tyre-roller of the rotary kiln and obtained the strength and distributing rule of the tyre's contact stress. The research shows that within one week the contact stress mainly lies in two leading peak value and catastrophe which appear at the contact zone of the tyre and supporting roller. Then we regarded the tyre's stress as the test of unknown plane stress of principal stress. Utilizing mature and modern testing technology, we raised the testing principle and scheme of tyre stress and then had a on-the-spot test of the stress. Comparing the analysis result of the test with the one calculated from the finite element analysis, it proofed the rationality of finite element analysis method of integral modeling and the correctness of the contact stress result of the tyre and roller. Finally, for two-pass of similar rotary kilns, using the ANSYS APDL re-development technology, carried on the re-development about the overall finite element analytic method of thecontact stress of tyre-roller.

首先,本文介绍了2档回转窑的工作原理和装置,对滚圈的力学行为进行了分析,提出了基于筒体-滚圈-托轮的回转窑整体建模的有限元分析法,来对滚圈-托轮的接触应力进行有限元分析与计算,得到了滚圈接触应力的大小和分布规律,并求得滚圈外中内圈节点的主应力;其次,把滚圈的受力看成是主应力未知的平面应力的测试,利用现代测试技术,提出了滚圈主应力测试的原理和方案,并对滚圈的主应力进行了现场测试,现场测试分析结果与有限元分析计算出的主应力相比较,证明了整体法建模的有限元分析方法的合理性和滚圈-托轮接触应力结果的正确性;最后,利用ANSYS的APDL的二次开发技术,针对2档同类回转窑,就滚圈-托轮接触应力的整体有限元分析法进行了二次开发。

An automatic dipping production line machine equipment mainly comprises a liquid pool, a thermostated container, a curing oven, a heating cabinet, an air heating cabinet, a high pressure air heater., an air cooler, a column, a motor, a gearbox, a sprocket, a guiding wheel a supporting wheel, dual chains, a chain hanging scroll, a dedicated cradle, a vibratory pump, a dead lever, a wind plate and so on.

一种自动浸渍流水线设备,主要由液体池、恒温箱、固化箱、加热箱、空气加热箱、高压热风机、冷风机、立柱、电动机、变速机、链轮、导向轮、托轮、双链条、链条挂轴、专用挂篮、振动泵、固定杆、挡风板等构成,通电后,电动机驱动变速机使链条通过导向轮的定位导向,使待浸渍防潮液的物品的浸液、除余液、固化等工序自动连续完成,挡风板控制着热量的循环利用,具备优质高效、环保节能,是物品防潮浸渍的理想自动化流水线设备。

The present paper rolls the circle contact stress research scientific research item based on 5M×33M the rotary kiln, take 2 grade of chain fire grate machine - rotary kiln as the object of study, to rolled the circle and under roller's contact stress has carried on the analysis and the research.

本论文基于 F 5M ×33M 回转窑滚圈接触应力研究科研项目,以2档链篦机-回转窑为研究对象,对滚圈与托轮的接触应力进行了分析与研究。

The common embedded beam method can' t be used to fix the transbeam of supporting roller in the erection of the aerial miner' s truck in the coal tunnel of Dongqu Co al Mine.

东曲矿全煤巷道中安装架空人车无法采用常规的预埋梁法固定托轮横梁,根据锚杆工作原理,将树脂锚杆应用到架空人车的托轮横梁固定安装中,较好地解决了架空人车在全煤巷道中的安装难题,达到了预期的安装效果。

The paper summrized lubrication technology and the selection of lubricant for rotary kiln, grate cooler, mill, conveyor mechanical equipment and large scale fan as following,(1)in rotary kiln, apply oil spoon of circulatory lubrication or pump forced oil supply system in the roller supporting mechanism and use (superscript #)680 high load industrial gear oil, and use lubrication method of idle oil wheel or spray in drive gear wheel and select solid lubricant which has high viscosity, strong adsorbability, good abrasion resistance in utmost pressure and lattic crystal structure,(2) in grate cooler, use immersion oil lubrcation in reducer and boiled oil centralized lubrication method in supporting roller and guide roller bearing, choose (superscript #)1 limit pressure lithium lubrcant grease,(3) in mill, use circulatory lubrication with fluxing oil station in drive mechanism and circulatory lubrication with high-low pressure fluxing oil station in main bearing and sliding shoe bearing and select N320 industrial gear oil.

文章全面总结了回转窑、篦冷机、磨机、输送机械及大型风机的润滑技术和润滑剂的选择。其中,(1)回转窑的托轮支承装置一般采用油勺供油的连续循环润滑方式或油泵强制供油系统,润滑油选用680重负荷工业齿轮油;传动大小齿轮的润滑一般采用带油轮或喷雾的润滑方式,润滑剂宜选用粘度高、吸附性强、极压耐磨性好、具有点阵晶体结构的固体润滑剂;(2)篦冷机中传动减速机的润滑一般采用浸油飞溅润滑;托轮,挡轮轴承的润滑一般采用干油集中润滑的方式,润滑脂一般选用锥入度310~340的1极压锂基润滑脂;(3)磨机中传动装置一般采用稀油润滑站循环润滑和冷却的方式;主轴承或滑履轴承的润滑一般采用高低压稀油润滑站循环润滑和冷却的方式,润滑油一般选用N320工业齿轮油。

Firstly, the paper introduced the working principle and device of the two-pass rotary kiln and had an analysis method of mechanics of the rolling ring.

首先,本文介绍了2档回转窑工作原理和装置,对滚圈的力学行为进行了分析,提出了基于筒体-窑衬-大齿圈-滚圈-托轮的回转窑整体建模,对滚圈-托轮的接触应力进行有限元分析的方法,并得到了滚圈接触应力的大小和分布规律,结果表明滚圈接触应力在一周内主要存在两个主要的峰值和突变,都出现在滚圈与托轮接触区域

This paper is based upon the scientific research on the tyre contact stress of 5×33M rotary kiln, with two-pass grate-rotary kiln as the subject ,and has an analysis and research on the contact stress of tyre and roller.

本论文基于 F 5M×33M回转窑滚圈接触应力研究科研项目,以2档链篦机-回转窑为研究对象,对滚圈与托轮的接触应力进行了分析与研究。

This paper is based upon the scientific research on the tyre contact stress of 5×33M rotary kiln, with two-pass grate-rotary kiln as the subject ,and had an analysis and research on the contact stress of tyre and roller.

本论文基于5M×33M回转窑滚圈接触应力研究科研项目,以2档链篦机-回转窑为研究对象,对滚圈与托轮的接触应力进行了分析与研究。

From aspects of the equipment founding, the supporting roller and rolling track stressing, the kiln line adjusting and the design, this paper analyzes on the causes of the exfoliations, cracks and other defects of the clinker kiln and cooling machine, and puts forward some measures for maintenance.

从设备铸造方面、托轮与领圈受力方面、窑线调整方面以及设计方面对熟料窑及冷却机的托轮、领圈产生剥落、裂纹等缺陷的原因进行了分析,并提出了应采取的维护及保养措施。

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