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The heat treatment method integrating isothermal annealing,quench hot and double tempering was made on the cold-work die steel XW-42 for its strengthening and toughening .

采用等温退火+高温淬火+二次回火工艺对冷作模具钢XW-42进行强韧化处理,提高了模具强度、塑性及韧性,此工艺应用于某型号表尺座的成形,模具使用寿命由原来的2400件提高到7300件,极大地降低了生产成本。

Through the analysis of the technology of forming of automotive drawbar, the method of adopting three suits of simple die structure has been advanced with introduction to structure and operating process.

摘要通过对汽车拖钩的成形性工艺分析,提出了采用三套简单模具结构的方法,并介绍了模具的具体结构及模具工作过程。

This paper presents the general methods and process of panel die design in PRO/E environment. The design can be top- down and bottomup. The emphasis is on the design and analysis of die surfaces under the PRO/DIEFACE including extensions, extension ratio, spring back ,etc.

本文探讨在PRO/E环境下采用自顶向下和自底向上的方法进行覆盖件模具设计的技术、方法和过程,着重叙述利用PRO/DIEFACE进行模具接触面设计、分析和空间曲面处理的步骤,包括模具型面、工艺余料、法兰、拉深筋、弹复角的生成和成形度分析等。

During the semi-solid die casting processing, appropriate semi-solid casting parameters and the sizes of ingate area were researched ,also, the microstructures and mechanical properties of the component in semi-solid die casting processing were investigated .And effects of casting parameters on the performances of the component in semi-solid die casting processing and heat treatment on microstructures and mechanical properties of components made of A1 alloy were observed. A reasonable processing for an eligible semi-solid component in practice was basically obtained.

在压铸零件的过程中,找寻合适的压铸工艺参数,以及模具内浇口设计,对成形铸件进行了组织观察、性能测定与分析;研究了压铸工艺参数对半固态成形零件成形性能的影响以及热处理对铝合金零件组织和力学性能的影响;基本上获得了在实际生产条件下压铸出合格的半固态零件的合理的工艺路线。

In continuous extrusion forming process, the friction between the wheel groove and the feed is a driving force. The frictional energy and deformational energy change into heat, which makes the feed and the die's temperature field, strain field and stress field change.

在连续挤压成形过程中,挤压轮旋转,在变形体和模具接触面上的摩擦功和塑性变形功的作用下,变形体在塑性变形的同时,与模具及周围环境进行热交换,促使变形体和模具内的温度场以及变形体的应变场、应力场等不断发生变化。

Finally, simulation software was developed with Visual C++ and Delphi for 2D molding analysis of MIM, which affords facilities for the quality forecast of 2D thin wall parts and optimal design of mold and process parameters. In the research of molding performance of MIM feedstock, for the shortcoming of capillary rheometry, it was propounded that using spiral mold test molding performance of feedstock, and a set of spiral mold was creatively designed with quickly exchange gates and closed mold cavity. With the spiral mold, an orthogonal experiment was made on getting regress equation of flow length L〓 of the heavy alloy feedstock. Then the rule of L〓 varying with Q〓, P〓, and ΔT〓 was discovered. Q〓 ranks first in the influence on process parameters of molding performance, P〓 and Δ T〓 second. Therefore the injection rate Q〓 should be controlled primarily to improve the flow performance of feedstock.

在MIM喂料注射成形性能研究方面,针对毛细管流变仪测试法衡量流动性能的不足,提出使用螺旋线模具测试喂料熔体的注射成形性能,创造性地设计了一套可快换浇口,模腔封闭的螺旋测试模,并在螺旋测试模上采用正交实验设计,得出了高密度重合金喂料流动长度L〓的回归公式,揭示了L〓随Q〓、P〓、△T〓和S〓的变化规律,并得出工艺参数对成形性能影响的强度顺序为Q〓最大,P〓与△T〓其次,因而改善喂料流动性能应优先控制注射速率Q〓。

In this paper, the finite element computational formulas of temperature field and deformation field for laser curve bending of sheets have been established on the basis of the non-Fourier heat transfer equation.

板料激光弯曲成形是一种不需外力和模具而仅靠内部热应力来成形板料的工艺,是近十年发展起来的一种新的柔性成形技术,而板料激光曲线弯曲技术近两年才开始着手研究 [1 ,2 ] 。

Both multi-point press forming and multi-step multi-point die forming make the full use of multi-step forming.

多点压机成形和多道次多点模具成形充分利用多点成形的柔性特点,实现了对板材变形路径的控制。

As a result, the intellectualization of sheet metal forming process is the higher level of new technologies such as press forming automation and flexible process system, by which not only can the feature of manufacturing technique be changed, but also the transformation of press equipment can be forwarded.

所以板材成形智能化过程是冲压成形过程自动化及柔性加工系统等新技术的更高级阶段,不但可以改变冲压生产工艺的面貌,而且还将促进冲压设备的变革,同时也会引起板材成形理论的进步与分析精度的提高,在降低板材级别,消除模具与设备调整的技术难度,缩短调模试模时间,提高成品率和生产率等方面都具有十分明显的意义。

In the research of visual simulation software development, in order to build the software system model and flow analysis algorithm based on Cross-WLF viscosity model, and realize functions such as pre-processor, solver, parameter regress, data management, graph operations, some advanced software methods as OOSE (Object Oriented Software Engineering) and UML were applied to set up user model, static model and dynamic model of MIM simulation software. These models describe system function, event flow, structure and relation of classes, object interaction, structure of database and I/O file format.

在MIM喂料注射成形性能研究方面,针对毛细管流变仪测试法衡量流动性能的不足,提出使用螺旋线模具测试喂料熔体的注射成形性能,创造性地设计了一套可快换浇口,模腔封闭的螺旋测试模,并在螺旋测试模上采用正交实验设计,得出了高密度重合金喂料流动长度L_m的回归公式,揭示了L_m随Q_m、P_m、△T_m和凡的变化规律,并得出工艺参数对成形性能影响的强度顺序为Qm最大,尸m与△几其次,因而改善喂料流动性能应优先控制注射速率Qm。

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