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The mathematical model was verified in experiment with the method of indirect squeeze cast Archimedean spiral proof sample. And the experimental results show that the maximum deviation between the theoretical value and measured value is less than 8%. This model can be used for quantitative analysis and estimating effects of the craft factors on the filling ability, and can also predict the maximum filling length. It has the important reference value to design the semi-solid alloy rheoforming technology and mould.

采用间接挤压铸造阿基米德螺旋线试样的方法对该数学模型进行了实验验证,实验结果表明:理论计算值与实验测定值之间的最大偏差小于8%;该数学模型可以定量分析和估算工艺因素对充型能力的影响,并可预测充型极限长度,这对半固态合金流变成形工艺设计和模具设计都有参考价值。

The main product series includes: Rice-flour noodle, encircles the high-jump bar, the parapet place, the billboard, the bulletin sign, the index plate, the direction post, the wet rain umbrella-stand, the umbrella bag sign, the automatic wet umbrella bag machine, the cigarette ash cup, the trash can, the trash can, the guest room barrel, the trashcan, the fruit housing box, the waste battery recycling bin, the environmental protection trash can, to classify the trashcan, with the barrel, the lampblack separation purifier, the material frame, the publication frame, the periodical rack, the quick dinner place, the health to keep warm the quick dinner place wrap, the fast-food box, Fang Pan, the round tray, the tea plate, the bowl, the trough, the multipurpose barrel, the pot to have, the double bottom pot, the mouth cup, the insulated cup, product lines and so on travel vacuum cup cleanly,The contract batch have custom-made the stainless steel/metal non-sign, the mold, the ramming forming, the welding, the painting processing.

主要产品系列有:一米线、围栏架、栏杆座、广告牌、告示牌、指示牌、指向牌、湿雨伞架、雨伞袋牌、自动湿雨伞袋机、烟灰盅、果皮箱、垃圾桶、客房桶、垃圾箱、果壳箱、废电池回收桶、环保垃圾桶、分类垃圾箱、清洁用桶、油烟分离净化器、资料架、报刊架、杂志架、快餐盘、卫生保温快餐盘套、快餐盒、方盘、圆托盘、茶水盘、碗、盆、多用桶、锅具、复底锅、口杯、保温杯、旅行真空杯等产品系列,承接批量定制不绣钢/金属非标、模具、冲压成形、焊接、涂装加工。

Development of sheet metal forming simulation on automotive body almost made the design in die and process to break through the traditional ways.

汽车覆盖件冲压成形仿真技术的发展,突破了原有汽车冲压件模具及工艺设计的设计方法,对保证工件质量、减少材料消耗、缩短产品开发周期、降低制造成本具有重要意义。

During the period of design, according to change direction various parameter of the arm spare parts, analyze it is anticipate by the metals to change in to take shape the Forging piece to transform process, draw up more reasonable craft process;From change direction the arm Forging piece system process, design more economic, use convenience, more reasonable molding tool.

在设计过程中,根据转向臂零件的各种参数,分析了其由坯料变为成形锻件的变形过程,制定出了较为合理的工艺流程;由转向臂锻件的制坯过程,设计出了较为经济,使用方便,较为合理的模具。

For example of trunk-lid, the author has finished the die-face design, formability analysis and die structure design in this paper.

本文以轿车行李箱后盖为例,完成了拉延模型面设计、成形性分析和模具结构设计的全部工作。

Hexagonal bolts are usually formed with cold heading. The process is classified as open-die forging and therefore its die design is less complicated. The mushroom-like head has to be sheared into hexagonal shape and the amount of the scrap is somehow significant especially for heading with short bolts or high alloy material. There is an increasing demand in increasing the gross profit by increasing the yield of workpiece material.

六角螺栓头端通常以冷间顶铁成形製程来製造,由於冷间顶铁属於开模锻造,模具设计较容易,但需以剪缘模再对蕈状头端冲剪成为六角头,此剪缘后的废料量不容忽视,尤其对於长度较小的螺栓,或其它应用於紧扣件的高级合金而言,藉由减少废料以提高產品毛利的需求日益迫切。

In this thesis, the results of extremal work path theory are adopted, and the FEM based on deformation theory is formulated. The Inverse Finite Element Approach in sheet metal forming is studied in detail, and an Object-Oriented Finite Element Analysis program is developed, which provides rapid and effective means for stamping process planning and die design.

本文运用极值路径理论推导出基于形变理论的有限元公式,研究了钣料成形有限元逆算法,开发了面向对象的有限元分析程序,为冲压工艺和模具设计提供了快速有效的分析手段。

The forming mechanism and influence factors of elephant skin were discussed based on journal box body, and some critical influence factors such as the preheating temperature of mold, forming pressure etc.

以轴箱体零件为例,探讨了皱纹缺陷的形成机理,分析了其影响因素。理论分析表明:模具预热温度、成形比压是影响铸件质量的关键因素。

In this paper, computer simulation technology was used to design the automotive panel stamping die, to a certain extent, to improve accuracy of the domestic automobile panel forming, shorten the development cycle of mold design and lower cost of sheet.

本文把计算机仿真技术应用于汽车覆盖件冲压模具的设计开发中,借以在一定程度上达到满足汽车覆盖件产品成形精度高,缩短模具设计开发周期,降低板料成本的目的。

The technology for forming the spring coil plank was analyzed and the best technological process was determined.

分析了弹簧座板零件的成形工艺,确定工艺方案,介绍了模具结构和主要模具零部件设计。

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