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Hexagonal bolts are usually formed with cold heading. The process is classified as open-die forging and therefore its die design is less complicated. The mushroom-like head has to be sheared into hexagonal shape and the amount of the scrap is somehow significant especially for heading with short bolts or high alloy material. There is an increasing demand in increasing the gross profit by increasing the yield of workpiece material.

六角螺栓头端通常以冷间顶铁成形製程来製造,由於冷间顶铁属於开模锻造,模具设计较容易,但需以剪缘模再对蕈状头端冲剪成为六角头,此剪缘后的废料量不容忽视,尤其对於长度较小的螺栓,或其它应用於紧扣件的高级合金而言,藉由减少废料以提高產品毛利的需求日益迫切。

The technological characteristics of the key part G1diaphragm of the electric gun of the kinescope is analyzed.

分析了彩色显像管电子枪关键零件G1膜片的工艺特点,介绍了成形该零件的子模式级进模的排样设计、模具结构,并详细介绍了各子模的结构特点。

According to a survey of HDD development and its current situation at home, a new kind of equipment for hydrodynamic deep drawing has been developed, which was constructed on the basis of a conventional single-action press with general hydrodynamic deep drawing die sets.

在对充液拉深技术的发展和国内具体情况调查的基础上,研制了基于通用单动液压机的通用充液拉深模架型式的充液拉深装备,整个装备由模架、液压控制系统和计算机自动控制系统等三部分组成,实现了充液拉深成形过程的液室压力和压边力的实时控制。

In this paper, the basic theory and work principle of cellular automata were introduced concisely. The influence of strain-rate and temperature on the number of nucleation and the mean size of R-grain, as well as the influence of cooling on ultimate microstructure of blade after forging finished off were considered. The microstructure evolution was simulated successful based on the DEFORM-3D. The simulated results agree well with growth kinetics of dynamic recrystallization of classical theory and physical experiment.

文章介绍了元胞自动机模型的理论基础和工作原理,并根据叶片模锻成形的特点,综合考虑应变速率、变形温度对再结晶形核率与平均晶粒尺寸,以及终锻冷却对叶片锻件最终组织的影响,在DEFORM-3D平台上,成功地仿真了叶片模锻过程中的微观组织演变,得到了同经典理论分析和物理实验结果吻合较好的动态再结晶动力学特征。

It is shown that the stress triaxiliaty T has great effect on the damage evolution. When T goes up, the ductile damage tends to be intensified. When the core is harder than the sleeve, the larger the semicone angle the core fracture is more likely to occur.

断裂预测结果表明,对于芯层金属较硬的双金属的挤压成形,锥形模半模角α越大,芯层金属越容易发生断裂,较大的摩擦因子有助于阻止芯层金属的断裂,这两点结论与Avitzur由上限法所得的结论完全一致。

The results show that the friction on the lower die surface is beneficial to the preforming;the clearance between the roller base and lower die obviously influences the base end and open end dime...

结果表明,预成形时下模端面摩擦属有利摩擦;旋轮底面与下模间隙对最终工件的底部及口部尺寸具有较大影响;旋轮沿径向施加给工件的压下量对腰鼓件质量影响较大。

Based on the relations among the stress, final wall-thickness of thin-walled tube and the characteristics of tube material, original size, curling radius along with friction condition in a axially-compressed internal inversion process on right-angled fillet die, some analytical discriminants were established for judging if a double-layered tubular piece of aluminum alloy could be steadily formed from a certain-sized round tube via internal inversion process without interference and plastic instability of tube wall, and a method was put forward for determining the maximum and minimum usable curling radius or die fillet-radius for thin-walled tubes in the process.

基于薄壁管直角圆角模轴压内翻过程中各处应力及最终壁厚与管材特性、管坯尺寸、卷曲半径及摩擦条件之间的关系,推出了判别任一铝合金双层管件可否由特定尺寸圆管稳定内翻成形而不出现管壁干涉与塑性失稳问题的解析判别式,指出了确定薄壁管圆角模内翻卷曲半径或模具圆角半径极限值的方法。

After an investigation on the rules of this deep drawing process, a virtual orthogonal experimental design is adopted to determine the significance of processing parameters, die radius, blank holder force and friction coefficient, on the forming process.

同时,采用正交试验分析方法,研究了单位压边力、摩擦系数、凹模圆角半径和凸凹模间隙等工艺参数,对该拉深成形过程的影响规律。

Based on gaining high productivity and the high percentage of material consumption,We made the choice of using two dies to fulfill the design: one progressive die to execute punching, drawing and blanking.we use the second bending die with a wedge to get the two bends.

本设计以提高生产率及材料利用率为出发点,采用两套模具进行该启瓶器的设计:第一套级进模完成冲孔、拉深和落料;第二套模具为楔块式弯曲模,用来完成两次弯曲成形。

The slip form spreading machine was used to construct the Taian-Qufu highway concrete pavement, and the machine can continuously complete the construction procedures (including spreading, vibrating, strickling, forming, float finishing and dowel bar setting) without fixed form, so this technology is advanced, and is worth extending.

泰曲路改造工程三合同段的混凝土路面采用滑模摊铺机进行施工,滑模摊铺机在不用固定模板的情况下可以连续完成摊铺、振动、刮平、成形、抹光以及打设传力杆等工序,工艺先进,具有一定的推广价值。

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