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According to the results, the contour of cross section is related to the relative radius of punch; the maximum equivalent plastic strain is an increasing function of it and the ellipticity is a decreasing function of it.

研究结果表明,成形件的横断面轮廓形状与相对凸模半径有关;最大塑性等效应变是相对凸模半径的递增函数;椭圆度随相对凸模半径的增加而减小。基於研究结果,本文给出了相对凸模半径的设计原则。

Considering the problems of spurgear precise plastic forming, such as high deformation resistance, poor flowability and especial hardness to fill cant of gear, technological plan was developed based on precise plastic forming technique, successive control principle and consecutive local deformation theory. Moreover, structures of the rolling preform die and the die with up and down wellrounded forcer for stamping-extrusion and bulge-extrusion combining forming were designed too.

因此本文的主要研究内容和结果如下:本文以某种直齿轮:模数m=2,齿数z=20,压力角α=200,变位系数x=0为对象,针对直齿轮精密塑性成形变形抗力大,流动性差,特别是成形中齿轮角隅部分更加难以充满问题,基于精密塑性成形技术、逐次控制原理以及连续局部变形原理提出了"直齿轮滚轧制坯-镦挤、胀挤复合精成形"的工艺方案,设计了滚轧制坯的模具结构和上下冲头带圆角的镦挤、胀挤复合精成形的模具结构。

The pattern of camber die-drawing are optimized. The physical innate character of drawing with camber die is analyzed thoroughly. For the first time, the periodical relation between the limit drawing coefficient and the large longitudinal stress in dangerous section is established. Furthermore, the rationale to judge limit deforming degree is developed. Then, the limit drawing coefficient of drawing with camber die is proposed. Based on the criterion that the large stress in flange is smaller than that of limit value, the formula of drawing with camber die without wrinkles is deduced.

对拉深凹模的型式进行了优化;深入地分析了曲面凹模拉深成形的物理本质,首次定量地确定了极限拉深系数与危险断面最大径向应力的关系,提出了判断极限变形程度的依据,分析了极限承载能力,建立了曲面凹模拉深的极限拉深系数的表达式;以凸缘切向最大压应力小于凸缘切向压应力临界值为准则,推导出了曲面凹模拉深不起皱的理论表达式。

The carton computer proofing machine could complete the cutting、indentation and forming of paper without knife mould and die-cutting machine,so saved lots of accessories and cost of human resource; nevertheless,if the design of the carton is not satisfied, can be modified at any time, as do with the change,begin high-volume production after comfirmed that products meet customers' requirements will help to reduce production waste,but also help your company sales to get orders,supply better customer service.

纸箱纸盒电脑打样机它无需刀模、无需模切机即可完成纸品的模切、压痕、成形,节省大量的刀模、模切机及人力成本;此外,如对设计的盒形不满意,可随时修改,随做随改,确认产品符合客户要求后再进行大批量生产,既有利于减少生产浪费,又可以帮助贵厂业务员争取客户订单,更好地服务客户。

The production process includes hammer die forging,pressure forging, roll forging forming,and precision rolling-die forging composite technology.

前轴是汽车中的大型重要锻件,其生产工艺可归纳为锤上模锻、热模锻压力机上模锻、成形辊锻、精辊-模锻复合工艺等几种类型。

To study the effect of thermal deformation parameters such as punch velocity,forming temperature and forming load on forming process of 5A02 aluminum alloy microgears,a microdie is designed and fabricated and pressing ratio is used as evaluation parameter to indicate compactness.

为了研究凸模速度、成形温度和成形载荷等热变形参数对5A02铝合金微型齿轮成形的影响规律,设计制造了微型齿轮模具,在自行研制的微塑性成形设备上,将压入高度比作为填充程度的评价参数进行了成形实验,成功获得了质量良好的节圆直径为Φ1 mm的5A02铝合金微型齿轮。

Dome-bottomed cup deep drawn with viscous medium in the lower die,hemispherical part stretched with viscous medium applied to single and both sidesof the sheet, and the conventional solid metal punch forming were carried out.

为了达到VPF成形实验的工艺要求,设计了与凹模配合使用的凹模底板,底板上设置了三组介质排放孔,并连接控制油缸,排放孔可以根据成形的需要开启和关闭。

The plastic forming process for the stainless_steel pipe coupling s is analyzed.

对不锈钢管接头的塑性成形工艺进行分析,确定采用温挤压—镦粗二次成形方案,并介绍了挤压模和镦粗模的结构、工作过程及设计要点。

In addition, the blank holding force that is required to avoid wrinkle and rupture during conical part deep drawing is researched. The necessity of reasonable blank holding force in pressing is expounded. From the view of mechanical analysis, the wrinkle critical condition of side-wall is derived for the first time by the stress state of side-wall, the main deformation region on blank. According to the critical condition of plastic instability for flange, side--wall, corner of punch on blank, The blank holding force in conical part deep drawing is divided into four different regions within its forming figure. The basic principle of reasonable blank holding force during stamping is summarized and provided. The mathematical model of reasonable blank holding force that avoids the wrinkle and rupture is established and verified by the finite element numerical simulation and the grid experiment method. The result shows that it is accurate and reliable.

此外,本文还研究了圆锥形件拉深成形过程中,随着拉深变形过程的进行,毛坯为避免产生起皱、破坏缺陷而对压边力的需求情况,阐明了圆锥形件拉深成形过程中压边力合理变化的必要性;由毛坯主要变形区悬空锥壁部分的受力变形情况,从力学分析的角度,首次推导得出了圆锥形零件悬空锥壁起皱失稳的临界条件;并根据主要变形区法兰、悬空锥壁及凸模圆角部分的塑性失稳临界条件,在其成形范围图中,将圆锥形件成形过程中的压边力划分为四个区域;总结并提出了圆锥形件成形过程中压边力合理变化的基本原则;建立了防止起皱、破坏缺陷产生的压边力合理变化的数学模式,并得到了有限元数值模拟及网格实验法的验证,证实了理论分析结果的正确性和可靠性。

Considering the problems of spurgear precise plastic forming, such as high deformation resistance, poor flowability and especial hardness to fill cant of gear, technological plan was developed based on precise plastic forming technique, successive control principle and consecutive local deformation theory. Moreover, structures of the rolling preform die and the die with up and down wellrounded forcer for stamping-extrusion and bulge-extrusion combining forming were designed too.

因此本文的主要研究内容和结果如下:本文以某种直齿轮:模数m=2,齿数z=20,压力角α=200,变位系数x=0为对象,针对直齿轮精密塑性成形变形抗力大,流动性差,特别是成形中齿轮角隅部分更加难以充满问题,基于精密塑性成形技术、逐次控制原理以及连续局部变形原理提出了&直齿轮滚轧制坯-镦挤、胀挤复合精成形&的工艺方案,设计了滚轧制坯的模具结构和上下冲头带圆角的镦挤、胀挤复合精成形的模具结构。

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