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圆柱度

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To assure parts' machining precision and to improve productivity, touch probe is used to inspect cylinder of parts on machining centers, thus coordinate of points on features are acquired from numerical control system by a data collecting program, and cylindricity error is calculated by computer. This method has broken the restriction of probe's macro processor that couldn't work out cylindricity error. Data saved in computer are beyond the limited memory of numerical control system, which improves operation speed.

为了保证零件加工精度和提高生产率,在数控加工中心中采用触发式零件检测测头对被加工件的圆柱面进行在机检测,并利用数据读取程序从数控系统内部提取被检测点坐标信息,在计算机内部完成圆柱度误差的计算,克服了零件检测测头自带宏程序无法对圆柱等被测特征进行误差运算的局限性;并且检测数据存储于计算机内,不再受数控系统内存小及运算速度慢的限制。

The details as follow: 1.Based on rules about form error in GB, mathematical models of form error are established including straightness error on the base of minimizing zone method、least-squares method and two dots linked method ; flatness error based on minimizing zone method、lease-squares method、diagonal line and three dots method; circularity and cylindricity error based on minimizing zone method、lease-squares method、minimum circumscribed circle and maximum inscribed circle.

具体内容如下:根据国标中形状误差的相关规定建立了各种要素评定方法的数学模型包括:直线度的最小区域法、最小二乘法、两端点连线法;平面度的最小二乘法、最小区域法、对角线法、三远点法;圆度和圆柱度的最小区域法、最小二乘法、最小外接圆法、最大内切圆法。

The mathematical model can work out the minimum zone solution of the cylindricity error with arbitrary position in space, and there are no special requirements in choosing measurement points.

所建立的目标函数基于圆柱度误差最小区域定义,可以评定空间任意位置圆柱度误差的最小区域解,对测点无特殊要求。

The experimental results indicate that the instrument error can be more completely separated using the researched method in the paper. So, the precision measurement for the cylindricity error can be realized.

实验结果表明,本文提出的圆柱度误差分离及重构方法可以比较完整地分离出仪器误差,从而实现圆柱度误差的精密测量。

In this paper, based on the fundamental principle of the three-point method roundness error separation technique, the separation of cylindricity error factors and the reconstruction of the measured cylinder profile was intensively studied, and the methods of evaluating the cylindricity form error were discussed. Furthermore, the separation and reconstruction methods of the cylindricity error proposed in this paper were examined by the experiment.

本文采用三点法圆度误差分离技术的基本原理,重点研究圆柱度误差要素的分离和被测圆柱体形貌重构问题,探讨圆柱度形状误差的评定方法,并对本文所提的圆柱度误差分离及重构方法进行实验验证。

Several models of cylindricity error evaluation,such as MZC,LSC,MCC and MIC,were given,a constriction factor model of the Particle Swarm Optimization was introduced.

建立了圆柱度误差评价的最小区域法、最小二乘法、最小外接圆柱法和最大内接圆柱法的数学模型,将一种含收敛因子的粒子群优化算法应用于圆柱度误差的目标函数的优化问题。

Several evaluation models of cylinder's taper are built based on the data measured on cylindricity measuring instrument using a double-section measuring method and a multi-section measuring method.

利用在圆柱度仪上采用两截面和多截面测量法测得的数据,建立适用于圆柱体锥度评定的几种模型,并建立了圆柱体端面和径向跳动在圆柱度仪上测量与评定的模型。

Aiming at precision measurement of cylindricity,this paper puts forward a kind of method which can sep- arate the cross- section roundness error,the radius error of different cross sections,the initial coordinates of least square centers of measured cross sections and can reconstruct the pattern of the measured cylinder,i.

本文针对圆柱度误差的精密测量,提出了一种可分离截面圆度误差、截面半径差和截面最小二乘圆心初始位置并重构出被测圆柱形貌的方法,即三点法圆柱度误差分离与重构技术。

The evaluation method and algorithm of shape error (roundness, plane straightness, space straightness, cylindricity) were discussed. A new kind of algorithm, namely mesh searching method, which can be used to evaluate the roundness error, plane straightness error, space straightness error and cylindricity error, were put forward. With this algorithm, the shape error can be obtained by transferring the distance formula repeatedly and simple judgment without linearzing the distance formula (from point to point or point to line) and choosing optimal direction and step length.

对形状误差(圆度、平面直线度、空间直线度、圆柱度)的评定方法及算法进行了讨论,提出了一种评价圆度误差、平面直线度误差、空间直线度误差及圆柱度误差的新算法——网格搜索法,该算法不需要对距离公式线性化,也不需要选定优化方向和优化步长,只需重复调用距离公式和简单的判断即可得到符合定义的形状误差。

Product fault ink UN-uniform UN-uniform ink products were:(1) water and ink, ink and wash painting the rubber roll version of wear, spindle bearing wear, cots epiderm aging decline, ink, etc;(2) series water roll of layer debranning, cylindricity wear, a thin layer of shoulderpieces for intergradle monlchamus, a product of long a portion of the Ribbon, resulting in a roller 跞 movement oscillating anisotropism;(3) support by Edition of water, rollers, the cylinder, swayig stand, wear, resulting in version tiaodong Cot by cause pressure by version is unstable, produce ink imbalance, ink, ink plate, staves, relying on the old version (students'overloaded) version of COTS and pressure;(4) the water roll chemiluminscent set of aging or poor quality water decline caused by transmission;(5) does not have a regular check of the drum-and-ink roller and version by version-and-ink roller and pressures;(6) if the drum gear wear, and gear spacing is the same as the regular ink "" gear.

二、产物墨色不平均障碍产物墨色不平均的来因有:(1)传水、传墨、匀墨和靠版水墨各橡胶辊的圆柱度磨损超不差,拆轴承的轴脚磨损,胶辊不内脏嫩化,传墨本领回升等;(2)串水辊度层脱皮,圆柱度磨损超不差,暗地有薄积墨层,两脚长出局部有积墨带,变不败滚子跞不静串墨不不平衡;(3)撑持靠版水、墨辊的锁脚,摆不静支架,磨损惨重,变不败胶辊靠版时跳不静致使靠版不抬辛不安定,爆发水墨不不平衡,呈现墨色不不平衡、干版、水墨杠、嫩版等本体;(4)水辊绒套嫩化或质度不差变不败传水本领回升;(5)操纵按期校核各水墨辊及版滚筒与靠版水墨辊的不抬辛;(6)若滚筒传不静齿轮磨损超不差,呈现与齿轮间距不异的有次序的&齿轮墨杠&。不一、套印障碍 1。

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