加工面

First the math theory of machining simulation is studied, and the set structure of NC machining simulation system whose components, including time, input, output and so on, are defined. Hereby we set up the hierarchy structure, the logical structure, the static model and the dynamic model of simulation system. The construction method of sweep entity of cutter and rotation parts is researched, and their differential geometry invariants are calculated. NC code is unscrambled, and the recursion division arithmetic of time segment is put forward, which is the driven data of the movement or rotation parts. The CLDATA should be interference-free. To examine if there is interference between cutter flank and the work piece, an arithmetic that discussed the existence of intersecting curve between them is put forward. To examine if there is interference between two turrets, an arithmetic that discussed the existence of intersection set between two polygons is put forward.

首先研究加工过程仿真的数学基础，然后定义数控加工仿真系统的集合结构及时间集、输入集、输出集等概念，建立加工仿真的层次结构和逻辑结构，阐述双刀车削仿真系统的静态模型和动态模型建立方法，分析刀具扫描体和旋转部件扫描体的建立方法及其微分几何性质；研究NC代码解读技术和双刀加工时间段递归子分划技术，为驱动各仿真单元作数据准备；通过讨论后刀面和工件表面交线的存在性判断刀具后刀面与工件间是否干涉，通过求多边形的交集判断刀架与刀架是否干涉。

The company's CNC machine tools in general compact structure, beautiful appearance, simple operation, with the processing of cylindrical surface, conical surface, arc noodle, end, grooving, drilling and processing Reaming various thread functions, applicable to electrical, pneumatic , industrial instrumentation, automotive, motorcycle fittings, fasteners, photography, hardware tools, plumbing pipes and other parts manufacturing and processing characteristics.

本公司的数控机床总体结构紧凑，外型美观，操作简单，具有加工圆柱面、圆锥面、圆弧面、端面、切槽、钻铰孔及加工各种螺纹功能，适用于电器、气动、仪表工业、汽车、摩托车配件、紧固件、照相、五金工具、水暖管道及其他零件制造加工等特点。

By using the CFD software FLUENT, the inner-flow field of centrifugal fans with ruled-surface impeller versus with enveloping surface impeller has been simulated. The static pressure distribution, the dynamic pressure distribution, the total pressure distribution, the turbulent intensity and the speed vector of the two kinds of centrifugal fans are then analyzed and compared. From the calculating results, we found that the pressure distribution, the speed vector and other parameters of the two kinds of centrifugal fans are basically same. This implies that the tool-path generating arithmetic for the machining of the impeller can meet the aerodynamic requirements of the centrifugal fan. Furthermore the method can provide proof for designing department to establish sound manufacturing tolerance for impeller.

最后采用CFD软件FLUENT，利用标准k-ε湍流模型，采用分离隐式求解器，分别对直纹面叶轮离心通风机和包络面叶轮离心通风机整体风机内部三维流场和单个通道流场进行了数值模拟计算，在计算结果的后处理中，对相同坐标值处的静压力、动压力、湍流强度和速度矢量等参数进行了分析与比较，结果表明：在相同的计算参数条件下所得到直纹面叶轮离心通风机和包络面叶轮离心通风机内部流场差别不大，从而揭示所采用的叶轮数控加工的刀位规划方法的规划误差对流体机械动力性能的影响不大，这也为设计部门制定合理的叶轮加工公差提供了依据。

The metal mold design now adopt a form of one mole but six cayities ,this way can improve the efficiency;the mold's joint face is the ball's neutral plane,that makes the mold opened convenient;In the gating,the runner and the riser is the same ,and this design adopt scum riser,that make sure a better routing and make sure the casting's feeding;the mold use gravity to lockwasher itself;the core's material is quartz sand,and spread high tempearature resistant dope on it;In the design, same taper in the guide bush of the core box is needed to make sure open the mold easily;The insert blocks of the core box are made by numercial control processing,this way reduce the cost of production; the scale division positioner make sure the same specification has better interchangeability,also,as all the machining can be finished on the general machine tool,it make the cost low,so it can be spreaded abundant in the medium and minor enterprise;when workout the mold's processing technology,this design adopt the rough's two end plane as benchmark,the ball cavities are machined by scale division positioner;then use Autocad,Pro/e to draw planar and three dimension blueprint,use Pro/e to make three-dimensional animation.

本次设计的群铸模具采用一模六腔形式，生产效率高；模具分型面选择磨球的中性面，使得分模方便；浇注系统采用浇冒口一体形式和集渣包设计，保证了良好的加工工艺和补缩；锁模方式为重力锁模；砂芯采用石英砂，并在表层涂以耐高温涂料；芯盒导套选择一定的锥度，使取模容易；芯盒镶块运用数控加工，降低了生产成本；分度胎具保证了同种规格模具具有良好的互换性，而且因为所有加工基本都可以在普通机床上完成，生产成本低，可以为中小型企业普遍采用；在加工工艺编制过程中，采用两端面互为基准，球腔用专业夹具加工；Autocad，Pro/e分别制作了模具的二维和三维立体图，并运用Pro/e制作了三维动画演示。

The metal mold design now adopt a form of one mole but six cayities ,this way can improve the efficiency;the molds joint face is the balls neutral plane,that makes the mold opened convenient;In the gating,the runner and the riser is the same ,and this design adopt scum riser,that make sure a better routing and make sure the castings feeding;the mold use gravity to lockwasher itself;the cores material is quartz sand,and spread high tempearature resistant dope on it;In the design, same taper in the guide bush of the core box is needed to make sure open the mold easily;The insert blocks of the core box are made by numercial control processing,this way reduce the cost of production; the scale division positioner make sure the same specification has better interchangeability,also,as all the machining can be finished on the general machine tool,it make the cost low,so it can be spreaded abundant in the medium and minor enterprise;when workout the molds processing technology,this design adopt the roughs two end plane as benchmark,the ball cavities are machined by scale division positioner;then use Autocad,Pro/e to draw planar and three dimension blueprint,use Pro/e to make three.dimensional animation.

本次设计的群铸模具采用一模六腔形式，生产效率高；模具分型面选择磨球的中性面，使得分模方便；浇注系统采用浇冒口一体形式和集渣包设计，保证了良好的加工工艺和补缩；锁模方式为重力锁模；砂芯采用石英砂，并在表层涂以耐高温涂料；芯盒导套选择一定的锥度，使取模容易；芯盒镶块运用数控加工，降低了生产成本；分度胎具保证了同种规格模具具有良好的互换性，而且因为所有加工基本都可以在普通机床上完成，生产成本低，可以为中小型企业普遍采用；在加工工艺编制过程中，采用两端面互为基准，球腔用专业夹具加工；Autocad，Pro/e分别制作了模具的二维和三维立体图，并运用Pro/e制作了三维动画演示。

The metal mold design nowadopt a form of one mole but six cayities ,this way can improve theefficiency;the mold's joint face is theball's neutral plane,that makes the mold openedconvenient;In the gating,the runner and the riser is the same ,andthis design adopt scum riser,that make sure a better routing andmake sure the casting's feeding;the mold usegravity to lockwasher itself;the core's materialis quartz sand,and spread high tempearature resistant dope on it;Inthe design, same taper in the guide bush of the core box is neededto make sure open the mold easily;The insert blocks of the core boxare made by numercial control processing,this way reduce the costof production; the scale division positioner make sure the samespecification has better interchangeability,also,as all themachining can be finished on the general machine tool,it make thecost low,so it can be spreaded abundant in the medium and minorenterprise;when workout the mold's processingtechnology,this design adopt the rough's two endplane as benchmark,the ball cavities are machined by scale divisionpositioner;then use Autocad,Pro/e to draw planar and threedimension blueprint,use Pro/e to make three-dimensionalanimation.

本次设计的群铸模具采用一模六腔形式，生产效率高；模具分型面选择磨球的中性面，使得分模方便；浇注系统采用浇冒口一体形式和集渣包设计，保证了良好的加工工艺和补缩；锁模方式为重力锁模；砂芯采用石英砂，并在表层涂以耐高温涂料；芯盒导套选择一定的锥度，使取模容易；芯盒镶块运用数控加工，降低了生产成本；分度胎具保证了同种规格模具具有良好的互换性，而且因为所有加工基本都可以在普通机床上完成，生产成本低，可以为中小型企业普遍采用；在加工工艺编制过程中，采用两端面互为基准，球腔用专业夹具加工；Autocad，Pro/e分别制作了模具的二维和三维立体图，并运用Pro/e制作了三维动画演示。

Research on the Basic Kinematics-Geometry Theory and Tool Positioning Strategy for 5-axis NC Machining;2. The paper introduces the construction features of undevelopable ruled surface integral impeller and two 5-Axis numerical control mill machining methods of vane shape which are "line contact" and "point contact".

文章介绍了不可展直纹面型整体叶轮的结构特点及五坐标数控铣削加工叶片型面"线接触"和"点接触"两种方式，分析了采用侧铣加工产生误差的原因，对加工中的不同工步及精加工薄叶片的特殊处理进行了分析，并提出了相应的解决方案，对整体叶轮的数控加工有一定的现实意义和实用价值。

Research on the Basic Kinematics-Geometry Theory and Tool Positioning Strategy for 5-axis NC Machining;2. The paper introduces the construction features of undevelopable ruled surface integral impeller and two 5-Axis numerical control mill machining methods of vane shape which are "line contact" and "point contact".

文章介绍了不可展直纹面型整体叶轮的结构特点及五坐标数控铣削加工叶片型面&线接触&和&点接触&两种方式，分析了采用侧铣加工产生误差的原因，对加工中的不同工步及精加工薄叶片的特殊处理进行了分析，并提出了相应的解决方案，对整体叶轮的数控加工有一定的现实意义和实用价值。

Based on the relevant movement between hard shaper cutter and grinding wheel, the movements of grinding wheel are studied. The shaping grinding point and the shaping grinding edge are made up with. In order to easily compare when shaping errors and cutting edge"s angles are the most excellent, uniform expressions for convex curved rake face of hard shaping cutter and spatial cutting edge curve are separately developed. The distributions of new profiling cutter"s shaping errors and cutting edges angles are analyzed. The relevant grinding wheel and cam are designed. Due to this paper, a new profiling hard shaping cutter has been manufactured successfully. At last experiments are made to test the performance of hard shaping cutter and all kinds of precision of hard gear.

本文直接从插齿刀与砂轮之间的相对运动关系出发，单独研究砂轮的运动，提出砂轮成形磨削点和砂轮成形磨削刃的概念；分别建立圆柱砂轮和圆锥砂轮磨削后硬齿面插齿刀的波形前刀面方程及空间切削刃方程；为便于比较何种情况下插齿刀的构形误差和切削角度能同时达到最优，分别对磨削五种不同硬齿面插齿刀所用的砂轮进行了廓形设计，并分析了插齿刀的构形误差和侧切削刃切削角度的分布规律；为插齿刀波形前刀面的磨削加工设计了相应的凸轮，用所设计的凸轮和近似的砂轮成功地制造出新构形法硬齿面插齿刀；最后进行插齿加工试验，检验新构形法硬齿面插齿刀的抗崩刃能力、耐磨性及被加工硬齿面齿轮的各项精度。

ABSTRACT Based on analysis of form-surface hard turning control, the concept of form-surface hard turning 5-axis simultaneous control and design scheme of turning simultaneous tool post are proposed in this paper.

本文在分析硬型面数控车削加工控制要求的基础上，首次提出了硬型面数控车削加工五坐标联动控制的概念，并提出了硬型面数控车削加工机床联动刀架的设计方案，填补了数控车削加工多坐标技术的空白。

The concept of equivalent rotationally rigidity is offered and the formula of rotationally rigidity is obtained.

主要做了如下几个方面的工作：对伸臂位于顶部的单层框架—筒体模型进行分析，提出了等效转动约束的概念和转动约束刚度的表达式。

Male cats normally do not need aftercare with the exception of the night after the anesthetic.

男猫通常不需要善后除了晚上的麻醉。