加工方法

First the math theory of machining simulation is studied, and the set structure of NC machining simulation system whose components, including time, input, output and so on, are defined. Hereby we set up the hierarchy structure, the logical structure, the static model and the dynamic model of simulation system. The construction method of sweep entity of cutter and rotation parts is researched, and their differential geometry invariants are calculated. NC code is unscrambled, and the recursion division arithmetic of time segment is put forward, which is the driven data of the movement or rotation parts. The CLDATA should be interference-free. To examine if there is interference between cutter flank and the work piece, an arithmetic that discussed the existence of intersecting curve between them is put forward. To examine if there is interference between two turrets, an arithmetic that discussed the existence of intersection set between two polygons is put forward.

首先研究加工过程仿真的数学基础，然后定义数控加工仿真系统的集合结构及时间集、输入集、输出集等概念，建立加工仿真的层次结构和逻辑结构，阐述双刀车削仿真系统的静态模型和动态模型建立方法，分析刀具扫描体和旋转部件扫描体的建立方法及其微分几何性质；研究NC代码解读技术和双刀加工时间段递归子分划技术，为驱动各仿真单元作数据准备；通过讨论后刀面和工件表面交线的存在性判断刀具后刀面与工件间是否干涉，通过求多边形的交集判断刀架与刀架是否干涉。

Moreover, they are not suitable for gears manufactured by different cutting tools. Based on gear generation principle, a new method to establish accurate 3D solid model of cylindrical gear by mechanism function of Pro/E is proposed. Taking the manufacture of spur-gear with pre-grinding hob as an example, this method is introduced in details and the accurate 3D solid model is set up.

以范成法加工齿轮的原理为理论基础，介绍在Pro/E平台下利用其机构模块的"轨迹曲线"功能精确构建各种刀具加工出来的渐开线圆柱齿轮齿廓曲线的方法，并以磨前滚刀加工直齿圆柱齿轮为例，详细介绍该方法的使用步骤，构建其精确的三维实体模型。

In this paper , the application and prosperity of CAD/CAM Technology applied on 5-Axis production center, one type of which is DECKEL MAHO machine, is generally surveyed. One large part of this study concentrates on the HSM related to 5-Axis technology and CAD/CAM, especially, the achievement and technique about the HSM strategy carried on 5-Axis production.

本文综合论述了CAD/CAM技术在五坐标数控加工中心的应用情况及前景，着重就高速加工技术、五坐标数控加工技术和CAD/CAM技术之间的联系，探讨了高速加工策略在五坐标数控加工中心实现的方法和步骤。

Five novel torsion-mirror optical actuators including double-beam thickness differential structure with single torsional axis, double flexible folded-beam structure with single torsional axis, double-beam vertical torsion comb structure with single torsion axis, four-beam differential compound-micromirror structure with double torsional axis and the combined structure of the four basis forms above, are brought forward. All of these devices could be fabricated by the same silicon micromachining process we have developed. The deformation compensation design with local enhancement for the thin torsional beam which is the key structure of these devices is also put forward to improve the reliability. The three-dimension solid model and two-dimension reduced order model of the torsion-mirror optical actuator are established and then the numerical simulations for evaluating the device characteristics of the statics, dynamics, electrostatic field, mechanical and electrostatic coupling, fluid and solid coupling are carried out to optimize the structure design. Furthermore, three optical fibre clamping structures which could be integrated monolithicly are designed and analyzed to improve the optical coupling capability. 4. Three flexible process flows combined with bulk silicon micromachining and surface silicon micromachining are brought forward to fabricate these novel single-crystal silicon or polysilicon torsion-mirror optical actuators by using the same lithography masks for both SOI wafer and regular silicon wafer. A series of important process experiments are carried out to optimize the process parameters and the process flows. Some novel and typical process phenomena which occurred during the microfabrication are analyzed and then the corresponding solutions are put forward. 5. A MEMS dynamic testing system which exploit blur image synthetic technique, stroboscopic image matching technique, stroboscopic mirau microscopic interferometry technique and microscopic laser dopper vibrometer technique is set up to measure three-dimension and six-freedom micro motions of any MEMS devices with nanometer resolution.

在对硅微机械扭转镜光致动器的光机电特性系统地理论研究的基础上提出了硅微机械扭转镜光致动器的结构设计准则。3、提出了单轴双梁厚度差分结构、单轴双柔性折叠梁结构、单轴双梁垂直扭转梳齿结构、双轴四梁差动复合微镜结构以及以上四种基本结构组合后的衍生结构等五种工艺加工技术兼容的新型的硅微机械扭转镜光致动器，对器件关键结构薄厚度、高耐疲劳扭转梁进行了局部加强的变形补偿设计，建立了器件的三维实体模型以及两维降阶模型，对提出的新结构硅微机械扭转镜光致动器进行了系统的静力学、动力学、静电场、力电耦合和流体固体耦合的建模仿真与优化设计，同时设计并分析了三种可实现单芯片集成的弹性光纤定位夹紧结构。4、提出了组合体硅微加工技术与表面硅微加工技术、兼容同一套光刻版图、可分别基于SOI 晶片和普通Si 晶片、适应于制造提出的各种新结构单晶硅和多晶硅硅微机械扭转镜光致动器的三套柔性加工工艺流程，开展了一系列重要工艺步骤的单项工艺试验，对工艺流程与工艺参数进行了优化，针对加工过程中出现的具有普遍意义的典型工艺问题进行了讨论和分析，并提出了解决方法。5、创新性地将模糊图像合成技术、频闪图像匹配技术、频闪Mirau 显微干涉技术与显微激光多普勒测振技术有机结合，建立起了一套周期运动测量与瞬态运动测量相结合、单点运动测量与全视场运动测量相结合、满足不同MEMS 器件各种动态测试要求的集成的MEMS 三维六自由度微运动精密测量系统。

Oneself design of the topic use number control tool machine to process center 藩 a town to process a box of body cover, impassability electricity and improvement which hope to find out a numerical words' application to process with traditional machine after the machine process realm in this design create the method that the painful machine processes, also hope passing this time designs better control and make use of a numerical words control to process center, for in the days to come of the work study much many backlog experience, pass a tutor to know industriously with oneself integrity of design process, to Chinese tradition handicraft of the machine process of the improvement have further of understanding with realize deeply;The machine of modern's processing realm is no longer a pure machine and process, it with calculator numerical turn and have inseparable contact, became 1 kind to influence place near situation mutually this a time's design to still apply a CAD etc.

本人设计的课题的用数控机床加工中心藩镇加工箱体盖，希望能在本次设计中找到数字话应用在机加工领域后与传统机械加工的不通电以及改良创痛机械加工的方法，也希望通过本次设计更好的掌握和运用数字话控制加工中心，为日后的工作学习多多积累经验，通过导师的辛勤知道和本人完整的设计过程，对中国传统手工的机械加工的改进有了进一步的了解和深刻的体会；现代的机械加工领域已不是单纯的机械加工，它与计算机数字化有着密不可分的联系，形成一种相互影响相互处近的局势本次设计还应用了CAD等等，希望为数控机械加工提供点心得谢谢

The characteristic of machined surface of high speed machining aluminum alloy 7050-T7451 is researched by micrographic experiments and analysis. The formation mechanics of machined metamorphism layer has been analyzed and studied. The dislocation-energy model in machined metamorphism layer was established and applied to explain the micrographic mechanics work-hardening using the thermo-mechanical coupling deformation theory and dislocation theory. The experimental results show that the interaction of high dislocation density effect on hardening is more remarkable than that of thermal stress in high speed machining.

利用显微观察方法对铝合金7050-T7451高速铣削加工的工件表面断面和不同深度的表层的微观形貌特征进行系统的研究，确定了高速切削加工铝合金7050-T7451的表面变质层深度为30～35μm；应用位错能量研究了高速铣削加工过程的热力耦合对变质层的影响机理，并通过微观形貌观察证明：与普通切削相比，高速铣削表层塑性变形的能量和位错密度更高；建立了位错密度的加工硬化的动力学模型，研究了加工硬化的热-力耦合形成机理；对微观裂纹的形成机理进行了理论分析，证明位错密度高的高速切削过程中较低速加工更容易产生明显的微裂纹，从分子级乃至原子级的水平进一步揭示高速切削加工表面变质层的形成特征。

This paper introduces the software structure and real time process principle of real time NC system, according to the milling process character of NC system and the geometrical modeling method of computer simulation, presents a technique of subdividing roughcasts and data structures which applies to the computer simulation of the NC milling process; and in order to quicken the operating rate and enhance the reality of computer simulation, puts forward a logic algorithm of the 3D milling process of real time NC system which can display the effects of the computer simulation of 3D milling process of real time NC system dynamicly and efficiently in PC, such as the movement of tools, the elimination of materials, the shape changing of roughcasts.

刘景能，蒙艳玫（广西大学，530004）摘要：本文介绍了实时数控系统软件结构与实时工作原理，根据数控系统铣削加工的特点和计算机仿真几何建模方法，给出了适用于数控铣削加工仿真的毛坯离散细分方法和数据结构；为了加快处理速度和增强仿真效果真实感，提出了一种实时数控系统三维加工仿真的逻辑设计算法，即在单CPU机器单线程程序中使用普通软件循环和定时器模拟实现多线程，该算法可以在微机上动态显示高质量的铣削加工过程刀具的运动，材料的去除和毛坯形状的变化等数控加工三维仿真效果。

In order to assurance the maching accuracy and surface quality of steam turbine blades,based on typical CAD/CAM software Pro/Engineer 2.0,the flow diagram of parametric modeling and maching of turbine blades is drawn;The 3-D entity model of Steam Turbine Blade is upbuilt by parametric modeling method,and the fit-method with NURBS is extracted to smooth the curve surface,and the matrix expression of NURBS is deduced to make the surface more accurate;Then based on it's CAD model,the maching technology process...

为保证汽轮机叶片的加工精度和表面质量，以典型的CAD/CAM软件Pro /Engineer Widefire2.0中文版为基础，绘制了汽轮机叶片参数化设计加工的流程图；用参数化建模方法建立了叶片的三维实体模型，提出用NURBS曲线拟合方法进行光顺处理，并推导出NURBS的矩阵表达式便于截面型线的拟合，进而使叶片的造型更加精确；在CAD模型的基础上，分析了叶片的加工工艺流程，并用软件的CAM功能对叶片进行数控加工仿真，生成了NC代码。

Based on analyzing performance of gear machining system and mechanism of machining error, the description method of machining error was presented for gear machine. According to the performance-driven design concept and generalized multi-body certainty theory, driven by gear machining error, machining error fine model and system integrated design method of CNC gear shaper was studied.

本文在分析齿轮加工机床的系统性能和加工误差产生机理的基础上，提出了加工误差描述方法；以&性能驱动设计&为基本理念，以齿轮加工误差为驱动，以广义确定性多体系统为理论基础，研究了数控插齿机加工误差精细分析和系统集成设计方法。

On the bases of investigating and grasping the materials about the AHPPEs, AHPPEs' developing situation is analyzed completely in this article on vertical direction of time order and horizontal direction of department, in the meantime, material buying process, capital's using rate, and product selling process are also analyzed completely. Pointing out because the differences of owning right among State-Operated Enterprises, Collectively Operated Enterprises and Privately Operated Enterprises, there are differences in the producing behavior and trade development.A. According to the theory of producer behavior, POEs is on the way from stageⅠto stage Ⅱ,economic interests increasing;COEs is on the end of stageⅡ,economic interests decreasing;SOEs on stage Ⅲ,economic interests is negatively increasing.Model analyzing method shows that scale economic doesn't exist in SOEs and COEs, but POEs is the reverse.B. Different owning right enterprises have great differences in the respect of capital scale,product making and selling processes, at last SOEs and COEs' economic interests is much less than that of POEs. Scale economic doesn't exist in SOEs and COEs, POEs have the potential of developing scale economic, furthermore, the new-coming horizontal in the horizontal structure have the good situation.

在跟踪调查掌握资料的基础上，文章对该区农畜产品加工企业的发展状况从时间序列的纵向和行业结构的横向进行了比较分析，同时又从原材料购买过程、资金的利用效率以及产品的销售过程等各个方面进行了全方位地剖析，指出由于企业存在着国有、集体和民营产权类型的不同，导致生产行为和行业发展存在着差异：A、生产者行为理论分析总结出，民营企业正在处于第Ⅰ阶段向第Ⅱ阶段的过度区，经济效益上升；集体企业处于第Ⅱ阶段的末端，经济效益下降；国有企业处于第Ⅲ阶段，经济效益负增长。B、不同产权企业在资金规模，产品的生产和售卖过程上存在着很大不同，最终导致国有和集体企业经济效益比民营企业要差得多，用模型方法分析得出结论：国有企业和集体企业都不存在规模经济，而民营企业存在规模经济的发展潜力，并且在行业结构中属于民营产权的新兴行业发展状况良好。C、行业间也存在着很大的不同：集体企业的优势行业是制酒、粮食加工和肉食品加工等行业；民营企业的优势在皮件类、服装、粮食加工和制酒等行业；国有企业当中食品加工、肉食品加工和食品冷库类是优势行业。

However, as the name（read－only memory）implies, CD disks cannot be written onorchanged in any way.

然而，正如其名字所指出的那样，CD盘不能写，也不能用任何方式改变其内容。

Galvanizes steel pallet is mainly export which suits standard packing of European Union, the North America. galvanizes steel pallet is suitable to heavy rack. Pallet surface can design plate type, corrugated and the gap form, satisfies the different requirements.

镀锌钢托盘多用于出口，替代木托盘，免薰蒸，符合欧盟、北美各国对出口货物包装材料的法令要求；喷涂钢托盘适用于重载上货架之用，托盘表面根据需要制作成平板状、波纹状及间隔形式，满足不同的使用要求。